The produce technique explain of the PVC/FRP tank
1. Extensively reading the design files, pay attention to the choosing of the material, the scale of each part, the choosing of the model, assistant design and other key proceedings, which should be confirmed by yourself.
2.The debugging of the equipment: Firstly, examine the equipment's running and working parts carefully, especially check the resin- solidified agent double components pump's choking condition and whether the mixing rate reaches the design requirement; Ensure the liner production, twisting, repair, demould and running stabilization and work precision.
3. Polish the surface of the PVC pipe which should have no pit, dust, sundries and other adhesive things. The surface should be smooth. There should be in time repair and maintenance.
4.Produce the middle layer. After the polish of the PVC cylinder, adhibit a short felt with the special bond A421-910 of PVC and FRP on the surface of the cylinder by hand.
5. Integer intensify.
(1) Connecting the well assembled equipment shell to the numerical control fiber twister, polish and repair the equipment shell exterior surface.
(2) Local intensify the stress concentration corner of the under back cover and the cylinder by using the short felt. Adjust the twist angle and the end plate 's wrap angle in order to suit the characteristic of the stress concentration. The wrap thickness of the under end plate is over 250mm and the wrap height of the cylinder is 400mm.
(3) Use the one high three more and recede twisting advance spurt. Spurt and eject the yarn, round and intercross twist alternately. By adjusting the inner rotate speed and fiber tension, we can guarantee the jar wall's resin content. If the under end plate's surface is not uprightness with the axes of the equipment, adjust the twister and twist parameter. The twist length of the intercross twist is larger than the equipment's cylinder length in the integration intensifying. With the 1200 rotate of equipment's principal part, twist yarn on the up and under end plate is in the style of bud wrap.
(4) Process check and deeply solidify
6. Assemble the pipe mouth. Orientate according to the drawing lineation and open hole to install the pipe.
7. Exterior protecting coat. After the completion of the whole production(including the fittings' installation ), spurt and smear the protecting coat. Add the ultraviolet radiation absorbent and elasticizer to the aging resisting paint gum resin.
8. If it is a tower, we should cut the cylinder as the tower scale after the integer twisting, jointing the PVC cylinder flange and intensify them separately.
9. Send to check |